Description
63827-0800 Application Tooling, Hand Crimp Tool for 1.50mm Pitch Pico-Lock Crimp Terminals — BOLTON SKU 71044.
About the 63827-0800 Application Tooling Hand Crimp Tool
The 638270800 application tooling item is Molex’s manually operated hand crimp tool for 1.50 mm pitch Pico-Lock crimp terminals. It belongs to the 207129 premium-grade tool series and is listed against the 504052 Pico-Lock terminal series, covering wire sizes from 28 to 24 AWG. The tool uses a full-cycle ratchet: once a crimp is started, the tamper-proof ratchet will not release the tool until the handles have been fully closed, so partial crimps cannot be produced by letting go early. The crimping profiles are machined to the terminal geometry, contact positioning is straightforward, and the force ratio is chosen so a crimp can be completed by hand without excessive effort. Molex classifies manually powered hand tools of this type as intended for low-volume work or field repair; they are not intended for production use, and repetitive use should be avoided. BOLTON’s quotation records that the earlier 63827-0870 is obsolete and superseded by this model.
Key specifications
| Manufacturer part number | 63827-0800 (638270800) |
|---|---|
| Terminal family | Pico-Lock, 1.50 mm pitch |
| Terminal series | 504052 |
| Tool series | 207129, premium grade |
| Wire range | 28–24 AWG |
| Action | Full-cycle ratchet, tamper-proof |
| Level of automation | Manual |
| Intended use | Low volume and field repair |
| Supersedes | 63827-0870 (obsolete) |
Typical applications
This tool is kept at rework and prototype benches where individual Pico-Lock crimp terminals are terminated onto fine-gauge wire before being loaded into a housing. Typical work includes replacing damaged contacts in an existing loom, building short pre-production harnesses, and field repair of internal wiring in compact assemblies where the 1.50 mm pitch connector system is used. For repeat quantities of the same termination, a bench crimp press with the matching applicator is the correct tool rather than this hand tool.
Supplied by BOLTON Technical Equipment Supplies against request for quotation. Add this item to your RFQ basket to request pricing, lead time and documentation requirements (e.g. CoC, datasheets or test reports where applicable).
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